
I put some filler on the model, Plastic Padding Ultimate, we'll see if it can handle the heat. The peace of polycarbonate was a bit small so I bought some perspex, 2 and 3 millimeter thick to start testing with.
I started out with a piece that was 3mm thick.
Sawing the perspex: It did crack at one edge but the size is enough to cut it away later.

Here's the perspex attached to the model. The heating took shorter time than I thought, but the result was not as impressive, I think I did something wrong, I might have put pressure in the wrong places.

I did the setup all over again, this time a little different. This time it was better but there are still gaps between the perspex and the model. This piece is probably ruined, but I will continue working towards a complete cover with it to get some more experience. The filler is starting to losen and gets stuck to the perspex, so far I have been able to polish it off with a piece of paper.

The gap between the perspex and the model.


Here's an image of the perspex on the case, looks pretty motivating so far.

